Advanced Crushing Solutions by Kobesh Machine
With decades of continuous experience in the design and manufacturing of crushing equipment, kobesh machine is recognized as a leading manufacturer in the mining and asphalt industries.
Having successfully installed thousands of crushing machines worldwide, kobesh machine has built a strong reputation for reliability, performance, and engineering excellence across mining, road construction, and asphalt plant projects.
polymer modified plant and bitumen emulsion plant
Brief Product Description This integrated plant is an advanced system designed for the production of various types of Polymer Modified Bitumen (PMB) and Bitumen Emulsions. Utilizing state-of-the-art technology, these plants enable the production of high-quality products that meet international standards for diverse applications in the road construction industry. Polymer modified bitumens, due to their increased resistance to deformation at high temperatures and cracking at low temperatures, and bitumen emulsions, due to their ease of application at low temperatures and environmental compatibility, play a vital role in improving the performance and durability of road pavements.
Structural Features polymer modified plant and bitumen emulsion plant
- Polymer Modified Bitumen Mixing System: Includes a base bitumen tank, a polymer blending unit (typically with high-speed mixers and a polymer injection system), and a temperature and pressure monitoring system.
- Bitumen Emulsion Production System: Comprises a base bitumen tank, an emulsifier unit (Homogenizer/Emulsifier), a precise dosing system for materials (bitumen, water, emulsifier), and final product storage tanks.
- Heating System: Powerful burners and appropriate thermal insulation for bitumen tanks and pipelines.
- Storage Tanks: Insulated tanks for storing base bitumen, final product, and other raw materials.
- Automatic Control System (PLC): With a Graphical User Interface (HMI) for precise process control, parameter setting, data logging, and ensuring product quality.
- Treatment and Recycling System: Included in some models to reduce material consumption and protect the environment.
- Robust Chassis and Modular Design: Facilitates easy installation, transportation (in portable models), and maintenance.
polymer modified plant and bitumen emulsion plant
Mechanism of Operation For Polymer Modified Bitumen: Base bitumen is heated to a specific temperature and transferred to the mixing unit. Then, modifier polymers (such as SBS) along with necessary additives (if required) are precisely dosed and mixed with the bitumen by high-speed mixers. The mixing process continues until uniform dispersion of the polymer in the bitumen is achieved, and the final product is stored in the tanks. For Bitumen Emulsion: Water and emulsifying agents (like surfactants) are mixed in a separate tank and pumped to the emulsifier unit. Base bitumen is also heated to the appropriate temperature and fed into the emulsifier unit along with the water and emulsifier mixture. In this unit, the bitumen is broken down into very fine particles (micron-sized) and uniformly dispersed in the water phase. The resulting emulsion is then transferred to the storage tanks.
Build Specifications polymer modified plant and bitumen emulsion plant
- Tank and Pipe Material: Carbon steel or stainless steel with appropriate thickness.
- Insulation: High-quality fiberglass wool or other thermal insulation materials.
- Mixers and Pumps: With flow rates and power suitable for the production capacity.
- Emulsifier Unit: Consists of a precision rotor and stator.
- Control System: Temperature, pressure, level sensors, and precise flow meters.
- Burner: Gas, diesel, or dual-fuel powered.
Component Introduction polymer modified plant and bitumen emulsion plant
- Component Descriptions
- Base Bitumen & Final Product Tanks: Insulated tanks for material storage.
- Polymer Mixing Unit: Includes high-speed mixers and a polymer injection system.
- Emulsifier/Homogenizer Unit: The core of the emulsion production system; comprises precision rotor and stator.
- Dosing Pumps: For precise injection of bitumen, water, and emulsifier.
- Circulation Pumps: For transferring materials between tanks.
- Heating System: Includes burner, boiler (if needed), and heating pipes.
- Control Panel: Includes PLC, HMI, and electrical equipment.
- Filters & Valves: For material purification and flow control.
We are a parts manufacturer, contact us for parts procurement As a specialized manufacturer of parts for Polymer Modified and Bitumen Emulsion plants, we produce components such as emulsifier rotors and stators, high-speed mixers, specialized bitumen and chemical pumps, precise temperature and pressure sensors, and PLC control systems, all manufactured to the highest standards. Ensuring the quality of spare parts is key to maintaining optimal performance and extending the lifespan of your plant. For price inquiries and to order parts, please contact us.
Projects polymer modified plant and bitumen emulsion plant
- Description: Our Polymer Modified Bitumen and Bitumen Emulsion plants have been successfully deployed in major national and regional projects, including the construction of highways, airports, and the rehabilitation of rural and urban roads. By producing products with precise technical specifications that comply with international standards, these plants significantly contribute to enhancing the quality of road pavements and extending their service life. The capability to produce various types of modified bitumen and emulsions makes this equipment an ideal choice for employers and contractors in the construction industry.
Kobesh Machine stands as a symbol of durability, high productivity, and secure industrial investment.
Contact Us
To receive tailored technical consultation, review high-capacity models, and select the most suitable solution aligned with the scale of your investment, please contact our executive team directly:
Sales Manager: +98 912 661 4519 — Alipour
R&D and Engineering Manager: +98 912 365 7790 — Alipour
Our specialists are ready to support you from technical evaluation to final equipment selection for large-scale and international projects.
Take control of crushing power—secure the future of your project.