Advanced Crushing Solutions by Kobesh Machine
With decades of continuous experience in the design and manufacturing of crushing equipment, kobesh machine is recognized as a leading manufacturer in the mining and asphalt industries.
Having successfully installed thousands of crushing machines worldwide, kobesh machine has built a strong reputation for reliability, performance, and engineering excellence across mining, road construction, and asphalt plant projects.
Product Review: Flotation Cell
Brief Product Description A Flotation Cell is the core component of the flotation process for mineral separation. This device utilizes the surface properties of mineral particles, with the aid of chemical reagents (collectors, frothers, depressants), to separate valuable minerals from gangue (waste rock). This process is widely used in the mining industry for concentrating metallic sulfides (copper, lead, zinc, nickel, gold), oxide minerals, and even in non-mining industries like chemical processing and recycling.
Structural Features flotation cell
- Tank/Cell Body: The main vessel where the flotation process takes place; typically made of steel with a corrosion-resistant coating.
- Aeration and Agitation System (Impeller & Diffuser/Aerator System): Includes an impeller that stirs the material and draws air into the slurry, and a diffuser or aerator that disperses air into fine bubbles.
- Compressed Air System: Supplies the necessary air for creating flotation bubbles, provided by a blower or compressor.
- Froth Collection System (Scraper/Frother Removal System): A mechanism for collecting the froth containing valuable minerals from the surface of the cell.
- Slurry Level Control System: For adjusting the slurry level within the cell.
- Reagent Feed System: Points for precise addition of chemical reagents to the slurry.
Mechanism of Operation Slurry (a mixture of finely ground ore and water), along with flotation reagents (collector, frother, depressant), is fed into the flotation cell. The impeller rotates at high speed, creating turbulence in the slurry and drawing air through the aeration system, dispersing it into fine bubbles. Collectors attach to the surface of valuable mineral particles, making them hydrophobic. These hydrophobic particles then adhere to the air bubbles and float to the surface of the slurry, forming a mineral-rich froth layer. Frothers help stabilize this froth, while depressants prevent the flotation of gangue particles. By removing the froth from the cell surface, a concentrate enriched with the valuable mineral is obtained.
Build Specifications floatation cell
- Cell Body Material: Carbon steel with rubber lining, FRP (Fiber Reinforced Polymer), or stainless steel.
- Impeller and Diffuser Material: Abrasion-resistant steel, alloy cast iron, or polyurethane.
- Drive System: Electric motor with a suitable gearbox.
- Aeration System: Blower or air pump.
- Level Control: Automatic (using sensors) or manual.
Component Introduction floatation cell
- Component Descriptions
- Cell Tank: The main vessel of the process.
- Impeller: The rotating component that agitates the material and disperses air.
- Diffuser/Aerator: A fixed or rotating component below the impeller that disperses air into fine bubbles.
- Stator (in some models): Fixed components around the impeller that guide slurry flow.
- Impeller Shaft: The shaft connecting the impeller to the motor.
- Wear Linings: Internal linings of the tank and impeller to increase component lifespan.
- Drive System: Includes motor, gearbox, coupling.
- Air Distribution System: Air pipes and nozzles.
We are a parts manufacturer, contact us for parts procurement As a specialized manufacturer of Flotation Cell components, we produce parts such as abrasion-resistant impellers, diffusers, stators, and protective linings using high-quality raw materials and in compliance with industrial standards. The quality of spare parts directly impacts the efficiency and lifespan of your equipment. For price inquiries and to order parts, please contact us.
Projects floatation cell
- Description: Our flotation cells have been utilized in numerous projects in large base and precious metal mines, including concentration plants for copper, lead, zinc, nickel, as well as in phosphate and sulfur mines. These cells, with their optimized design, high recovery efficiency, efficient energy consumption, and reliability in harsh operating conditions, have greatly assisted mining companies in achieving high-purity concentrates and increasing profitability. Our ability to provide customized solutions for flotation cells makes them suitable for a wide range of mining applications.
Kobesh Machine stands as a symbol of durability, high productivity, and secure industrial investment.
Contact Us
To receive tailored technical consultation, review high-capacity models, and select the most suitable solution aligned with the scale of your investment, please contact our executive team directly:
Sales Manager: +98 912 661 4519 — Alipour
R&D and Engineering Manager: +98 912 365 7790 — Alipour
Our specialists are ready to support you from technical evaluation to final equipment selection for large-scale and international projects.
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